Click to copy, then share by pasting into your messages, comments, social media posts and websites.
Click to copy, then add into your webpages so users can view and engage with this video from your site.
Report Content
We also accept reports via email. Please see the Guidelines Enforcement Process for instructions on how to make a request via email.
Thank you for submitting your report
We will investigate and take the appropriate action.
Ford Emblem Casting Forged Carbon Fiber Stabilized Sheet
Forming a Ford logo car badge using a sheet of dry forged carbon fiber, epoxy resin and 3D printed mold.
►►►Dry Forged Carbon Fiber Sheet: https://www.etsy.com/shop/ULTICARBON
►►►3D Printed Mold .stl (free): https://www.myminifactory.com/object/3d-print-111558
Project Notes
1:39 Dry forged carbon sheet is placed face down in a resin coated mold and additional resin added from the back to saturate. Attempting to add resin to the front of the sheet would break down the binder and cause the carbon pieces to dislodge/deform.
4:05 First casting was challenging to remove due to some slight undercuts in the mold and the very thin single layer part. It also had some gaps and thin spots which were filled and reinforced by adding small patches of additional carbon fiber to the back as shown at 5:40. The mold was revised for the second casting and a backing layer of twill weave carbon fiber added over the forged sheet, making the second part easy to remove and gap free.
5:48 This quick prototype mold was modeled in Fusion 360, 3D printed and minimally post-processed. Better designed and finished tooling would produce higher quality results straight from the mold.
| Supplies |
Dry Forged Carbon Fiber Sheet: https://www.etsy.com/shop/ULTICARBON
Laminating Resin & Vacuum Bagging Supplies
http://acpcomposites.com/
Pro Marine Supply Epoxy Coating Resin
USA: https://amzn.to/2K30N2C
CA: https://amzn.to/2WoiFXs
Mold Release Wax
USA: https://amzn.to/2CXnlya
UK: https://amzn.to/317wcGm
CA: https://amzn.to/2ESjy4N
PVA Mold Release
USA: https://amzn.to/2W3E38f
UK: https://amzn.to/2Z4tXBS
CA: https://amzn.to/2KpIbcK
Scale
USA: https://amzn.to/2YLNF5h
UK: https://amzn.to/2KtFd73
CA: https://amzn.to/2XoCijq
Preppin' Weapon Sanding Block
USA: https://amzn.to/2DJck24
CA: https://amzn.to/2OMQHnL
Diamond Burr Bits
USA: https://amzn.to/2K8KUGE
UK: https://amzn.to/2SXZS5p
CA: https://amzn.to/317k4EC
Diamond Cutting Wheel Set
USA: https://amzn.to/2LXFlvX
CA: https://amzn.to/35gw3mj
UK: https://amzn.to/2LSHEjC
Dremel Flex Shaft
USA: https://amzn.to/2ElU5O5
UK: https://amzn.to/2KnxrLD
CA: https://amzn.to/2Z4yHaE
Tack Cloth
USA: https://amzn.to/2It9y2F
UK: https://amzn.to/2KApao2
CA: https://amzn.to/2EXcgg2
Automotive Enamel Gloss
USA: https://amzn.to/2uouJzW
CA: https://amzn.to/2UDbEEO
3M Pro Grade Precision Sandpaper
USA: https://amzn.to/2WqRHON
UK: https://amzn.to/2WvNQoL
CA: https://amzn.to/2WvNQoL
Proto-Pasta Matte Fiber HTPLA Filament
USA: https://amzn.to/2lh5o66
UK: https://amzn.to/2lm2Nbd
CA: https://amzn.to/2jUSBGi
PrintBite 3D Printing Surface: https://flex3drive.com/printbite/
Ultimaker 2+ Extended 3D Printer
USA: http://amzn.to/2l4Y0Xb
UK: https://amzn.to/2MqBz0b
CA: https://amzn.to/2Ig1PVG
| Equipment Used |
Canon Powershot G7X
USA: http://amzn.to/2oqPTEu
UK: https://amzn.to/2WCfuQf
CA: https://amzn.to/2WlHc4d
Lighting Kit
USA: https://amzn.to/2DfaMiG
UK: https://amzn.to/2QPiyDi
CA: https://amzn.to/2IiFcjy
The above links include Amazon affiliate links. As an Amazon Associate I earn from qualifying purchases when you shop through these links at no additional cost to you. Thank you.
Category | DIY & Gardening |
Sensitivity | Normal - Content that is suitable for ages 16 and over |
Playing Next
Related Videos
Forged Carbon as a Canvas? #carbonfiber #forgedcarbon
3 weeks, 1 day ago
Fix Pinholes in 4 Steps #forgedcarbon
3 weeks, 3 days ago
Casting Forged Carbon Fiber Dragons
1 month ago
Secret to Casting Forged Carbon Fiber Parts
1 month, 2 weeks ago
N3 nice job on the packaging @BlacktailStudio
4 months, 1 week ago
Warning - This video exceeds your sensitivity preference!
To dismiss this warning and continue to watch the video please click on the button below.
Note - Autoplay has been disabled for this video.